How 3D Printing and Additive Manufacturing Are Reshaping Industries

Introduction

After Industry 4.0 made its appearance in our economy, industries across various sectors haven’t been able to resist the urge to use latest technological trends, the sole reason being, sustainability and rapid generation of outcomes. As per Fortune Business insights, the 3D printing market size was estimated to be at 15.10 billion dollars in the year 2021. This clearly states that, Additive manufacturing is one such Industry 4.0 invention that’s at the forefront and serves as a pillar of support to industries across the world.

As more and more industries adopt Additive manufacturing technologies, they’ve come to realize the benefits that these technologies bring along. That being said, some of the most popularly used 3D printing materials include, ABS, Nylon, resin, Polylactic acid, Titanium, High Impact Polystyrene, etc. 

How Additive process manufacturing is reshaping numerous industries

1.Promotion of sustainable practice

Industrial organizations are all evolving towards a better and greener tomorrow by utilizing addictive manufacturing techniques in their processes. Moving forward, companies are going to prioritize sustainability more than ever by reducing energy consumption and practicing optimum utilization of resources.

One of the best examples of sustainability linked to additive manufacturing process includes, Adidas introduced a type of sneakers which utilizes 3D printing to create a brand new pair once it gets worn out. The entire shoe can be destroyed and its materials can in turn be used to make brand new pairs, mitigating waste and promoting a much-needed recycling chain.

2.Enabling design innovation through automation

Combining generative design with 3D printing can help make design iterations which could not otherwise be done by a traditional approach. This kind of combination allows the construction of elaborate and intricate designs.

One notable example includes the design of aerospace parts. Airbus is one such company that adopted the combination of both additive manufacturing and automated design to produce innovative parts of aircraft. This kind of integration has enabled engineers to set goals clearly as per their requirements. This gives them an array of options to choose between before proceeding with the next step of creating them.

3.Utilizing 3D printing in manufacturing

As discussed previously, 3D printing technology has numerous applications in the manufacturing industry.

However, The most popular application of 3D printing is in prototype production. Utilizing both CAD and 3D printers, engineers can easily construct prototypes of new products. This ensures that the product is developed faster and with increased efficiency. Another plus point of 3D printing is that there’s minimal wastage of materials and there is no requirement for creation of molds or casts, whatsoever.

4.Enhancing the stability of Supply Chain

Besides being a boon to the manufacturing industries, Additive process manufacturing also plays a pivotal role in delivering end products to consumers, thereby maintaining the stability of the supply chain.

The Covid-19 pandemic led to the downfall of the global supply chain, as companies were heavily dependent on traditional means of manufacturing. Healthcare industries were drastically affected due to lack of access to medical supplies. To tackle this very problem, additive manufacturing came through and produced goods quickly and in high volumes.

Conclusion

After discussing the advantages of additive manufacturing, we can readily come to the conclusion that 3D printers are the future of manufacturing industries. 3D printers are now used to originate components ranging from medical implants to aerospace parts. and this trend is only expected to rise exponentially in the future.

Leveraging IoT for Sustainable Manufacturing

The Internet of Things (IoT) is completely transforming the way businesses are being carried out, especially in the Manufacturing Industries. It’s a key player in reshaping the industries globally, and the manufacturing sector leverages this technology very efficiently.

But what exactly is IoT? IoT technology refers to the network of objects that have sensors and technologies integrated in them for the purpose of transferring data across other systems over the internet.

As for IoT’s role in the manufacturing industry, it majorly contributes towards promoting sustainable manufacturing practices. When IoT devices are utilised in manufacturing processes, companies can improve in terms of efficiency, effective utilisation of resources and environmental impact.

How IoT contributes to enabling sustainable manufacturing practices

1. Improved waste management

Many manufacturing industries deal with the issue of waste management and IoT is here to mitigate this issue by introducing real-time monitoring and optimisation capabilities. Through the effective utilisation of IoT sensors, manufacturers can track various waste management processes, leading to minimised waste and better environmental impact. These sensors are instrumental in monitoring waste levels, thereby reducing waste overflow.

By Enhancing waste management, IoT products encourage us to create a green economy by promoting practices like recycling, responsible waste management, etc.

2. Enhanced emission monitoring

Greenhouse gas emission sources in manufacturing industries are one of the major reasons for the depletion of the environment, and network IoT assists in keeping the levels of these gases in check.

By consolidating both Smart IoT sensors and data science tools, environmental monitoring can be made easy. These tools are capable of reporting with maximum accuracy, the levels of gas emissions produced by engines and facilities. Thus, it provides you with reliable information about GHG emissions across all possible channels.

3. Comprehensive supply chain and fleet management

Another major role of IoT products in sustainable manufacturing includes in fleet and supply chain management.

In fleet management, smart tools can integrate GPS to track the vehicle’s location and health and important elements like fuel consumption, and alert if there is a need for maintenance. In addition, route planning can help optimise fuel usage as well as reducing harmful emissions let out when the car is left idle.

Whereas in supply chain management, smart IoT sensors can be leveraged to monitor the temperature and humidity of the produce while it is being transported, and send out alerts to the staff if any problem arises.

4. Establishing high quality products

Manufacturing superior quality products is one of the main aims of a manufacturing industries and network IoT enabled sensors facilitate in achieving that aim. These sensors detect the change, if any, in the product composition and send signals to the assigned operators.

Through this, high-quality products can be established that in-turn improves customer satisfaction, reduces waste and boosts the organisation’s profit.

5. Minimising downtime to a vast extent

Manufacturing of superior quality products isn’t enough, what’s more important is the completion of production on time without any hitch in the process. If the machines tend to deteriorate before the completion of production, it can cause brutal losses.

The IoT system comes to the rescue yet again by preventing manufacturers from such losses. When IoT induced sensors are integrated in the machines, an alert signal is transmitted when its performance relatively declines. Having these issues detected in advance helps in faster production and reduces severe losses as well.

From the above-mentioned points, it’s evident that IoT solutions are positively impacting sustainable manufacturing to a great extent. The implementation of IoT in the operations of the manufacturing industry is expected to result in significant growth in the coming years.

Conclusion

In conclusion, IoT in manufacturing industries globally is expected to generate a revenue of approximately 80 billion by the year 2026, establishing a CAGR of around 11% from 2021 to 2026. This proves that IoT is only going to make things swifter and easier for the manufacturing industry. By reducing green house emissions, early detection of faults and preserving the quality of products, IoT is gaining recognition in various industries. The potential of the IoT system in contributing to a greener economy will soon renew the image of all industries across the world.